Free with The 2027 Ultimate Build Guide

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Seven free tools built from interviews with fourteen real overlanders: four guides and three printable sheets. Plus the gear the book talks about, the shows to see builds in person, and the builders behind it all.

Send me all seven ↓   See the gear
Cover of The 2027 Ultimate Build Guide by Adam Ayer
7free tools
14builders interviewed
4bonus guides
3printable tools
66gear picks
The free kit · 7 tools · one email

Fourteen builders. Every expensive mistake. All on the record.

The guides pick up where the chapters stop, so their mistakes don't have to be yours. The printable tools go in the glovebox.

Read · 4 guides
01

Why does a shovel cost seven times more once it says overland on it?

The Overland Tax Swap List

Print the word "overland" on a thing and the price jumps. Sometimes that buys real engineering. Often it buys the word. Here's every category where the hardware-store version does the identical job, the ones worth buying used instead, and the short list where paying up is the only right answer.

9 pages
02

What if the mistake isn't what you bought, but when you bought it?

What To Buy First

Almost nobody regrets what they spent. They regret the order they spent it in. Here's the buying order: what comes first, second and third, what can safely wait a year, and what most people buy and never once use.

8 pages
03

Do you know your rig's real payload number? Not the brochure one.

The Platform Pack

Your payload number is not the one in the brochure. It's on a sticker inside your door frame, and being wrong about it is a safety problem and a legal one. Find your real numbers, your platform's known weak points, and where to source parts without paying retail.

9 pages
04

The rig is nearly ready. So why haven't you gone yet?

How People Actually Go

Five people, five completely different answers to the same two questions: where do the days come from, and where does the money come from. One took twenty years to get there. One goes on weekends. One works from the truck. Find the one that fits your life.

8 pages
Print · 3 tools
PRINT IT

How much can your rig carry once you're in it?

The Payload Tracker

The sheet for the payload math: your door-frame numbers, what you plan to carry, and a log for every scale ticket.

3 pages
PRINT IT

What did the last owner skip?

The Used-Vehicle Buyer's Checklist

Take it with you when you go look at one. Frame, wiring, fluids, hoses and paperwork.

3 pages
PRINT IT

Where did you write that down?

The Build Decision Tracker

The main decisions from all 24 chapters, each with a line to write your answer on.

9 pages
Free · one email

Get all seven, short enough to read at the trailhead.

Tell me where to send them and they land together.

  • 4 bonus guides from the builders' interviews
  • 3 printable tools for your build
  • Updates when the guides change
The gear · one pick per category

Seventeen picks. Don't buy them all at once.

What To Buy First puts these in order and tells you which ones can safely wait a year. Tap any pick and today's price is right there.

Traction boards

Three to five times the price. Same claimed load rating.

X-BULL New Recovery Traction Tracks (3rd gen)

In sand, where most people actually use them, the budget pair does the job. When the premium pair is worth the money is in The Overland Tax Swap List.

See it on Amazon →
Shovel

Up to seven times the price. Same dirt.

Bully Tools 14-Gauge Steel Trunk Shovel

Heavy 14-gauge steel, 33 inches long, and short enough to stow where a full-length shovel won't.

See it on Amazon →
Storage

Don't pay to have your guesses organized.

Sterilite 27 Gallon Industrial Tote

Totes pull in and out of the rig easily. Drawers can wait until you know your layout.

See it on Amazon →
Cookware

One full-timer's whole kitchen: this pan, store flatware and a zip bag.

Lodge 12 Inch Cast Iron Skillet

Cook the meat, set it aside, cook the rice in the same pan, and eat.

See it on Amazon →
Camp table

How many tables are rattling around in your rig?

GCI Outdoor Compact Camp Table 20

One builder in the guides went from three to one small one. Count your surfaces. It's usually more than you use.

See it on Amazon →
Shower

A camp shower from the garden aisle.

Chapin 20005 SureSpray 2-Gallon Pump Sprayer

Fill it, set it in the sun, and it warms itself. Buy it new and keep it for water only.

See it on Amazon →
Water

One builder tore out his water tank. He was filling it from jugs anyway.

Scepter 5 Gallon Military Water Container

Five gallons is about forty pounds full. Decide now who's pouring it in the dark and the rain.

See it on Amazon →
Jack

Smaller, lighter and cheaper than the tall lever jack. Same lifting job.

Big Red T90603B Torin 6 Ton Bottle Jack

It starts at about 8¼ inches, so check that it fits under your axle before you need it.

See it on Amazon →
Sleeping bag

Buy this before you buy a heater.

Kelty Cosmic Synthetic 20

One couple in the guides sleeps at around thirty degrees with no heat at all, on a twenty-degree bag and a blanket each. ISO rated: comfort 32°F, limit 22°F.

See it on Amazon →
Tow strap

The big number on most straps is where they break.

JACO TowPro Recovery Tow Strap, 3 in x 20 ft

This one also publishes its working load limit, 10,663 lb. It's for towing, not a kinetic snatch.

See it on Amazon →
Fridge

Eating gas-station food by day three?

ICECO VL45 ProS Portable Refrigerator

Cold storage is the one place paying up changes how you eat. A 47.5-quart compressor fridge.

See it on Amazon →
Air compressor

Aired down for the trail. Now get home.

VIAIR 88P Portable Compressor

Clamp it to the battery, fill the tires, move on. No install. Rated for tires up to 33 inches.

See it on Amazon →
Tire deflators

Quit crouching at every tire with a gauge.

Staun Tyre Deflators, 6 to 30 PSI

Preset them once, screw on all four, and they stop at your pressure.

See it on Amazon →
Plug kit

A plug gets you home.

Safety Seal Auto/LT Deluxe Kit, 30 Repairs

Put one in a scrap tire before you have to do it in the dark.

See it on Amazon →
Headlamp

Most of your lighting hours happen at camp, not on the trail.

Black Diamond Spot 400 Headlamp

A headlamp each handles cooking and chores, and the red mode keeps your night vision.

See it on Amazon →
Power station

Want power at camp without drilling a single hole?

EcoFlow DELTA 3 Portable Power Station, 1,024 Wh

Plug the fridge into it, charge it from the wall or a panel, and nothing gets wired in.

See it on Amazon →
Water filter

A clear, cold stream can still carry metals no filter catches.

Sawyer SP129 Squeeze Water Filtration System

This one handles the biology, down to 0.1 micron. For the chemistry, read the drainage.

See it on Amazon →
Chapter by chapter · every item the book points to

The picks above, plus one row for each item a chapter sends you here for. A row that says "Pick coming soon" is one I haven't picked yet.

Chapter 6 · Sleeping systems

Also for this chapter, in the picks above: Sleeping bag.

Tent

Coleman Sundome 4-Person Tent with Rainfly

A ground tent the whole crew fits in, with a rainfly.

Sleeping pad

Therm-a-Rest Z Lite Sol Ultralight Foam Backpacking Mattress

Closed-cell foam. It goes under an inflatable pad and still insulates if that pad goes flat.

Cot

Coleman ComfortSmart Big & Tall Cot with Mattress Pad

Gets you off cold or wet ground, with a pad built in.

Mesh mat under the mattress

Hypervent Mattress Underlay Aire-Flow (3/4 inch)

Lets air move under the mattress so damp doesn't build up.

Chapter 7 · Power & electrical

Also for this chapter, in the picks above: Power station.

Multimeter

Klein Tools MM400 Multimeter, Digital Auto Ranging, 600V

Check voltage and continuity before you trust a wire.

Battery monitor

Victron Energy SmartShunt Bluetooth Battery Monitor 300A

Counts amp-hours in and out, so you know what's left.

DC-to-DC charger

Victron Energy Orion-Tr Smart DC-DC Charger 12/12V 30A 360W Isolated

Charges the house battery from the alternator while you drive.

Pure sine inverter

Victron Energy Phoenix 120VAC 1200VA 12V Pure Sine Wave Inverter with NEMA GFCI

Pure sine output, the kind the chapter says to buy.

Battery cut-off switch

Blue Sea Systems 6006 m-Series (Mini) Battery Switch Single Circuit ON/OFF

One switch that kills the house battery.

Chapter 8 · Storage, roof racks & cargo

Also for this chapter, in the picks above: Storage tote.

Roof rack

Pick coming soon

Made for one vehicle. See one on a finished rig at an event first.

Drawers

Pick coming soon

Built to fit one vehicle. Totes first; drawers once you know your layout.

Awning

ARB 814410 Retractable Awning with LED Light Strip 2500x2500mm

Bolts to a roof rack, so it needs one.

First-aid kit

Adventure Medical Kits Adventure First Aid Kit 1.0

A packed kit to keep where you can reach it.

Tie-down straps

Pick coming soon

Pick straps by working load limit, not the break number.

Chapter 9 · Kitchen, cooking & refrigeration

Also for this chapter, in the picks above: Fridge, skillet, camp table.

Fridge or cooler thermometer

Taylor Analog Refrigerator Freezer Thermometer (3-inch dial, -20 to 80 F)

A cheap dial that shows the safe zone.

Cooler

YETI Tundra 45 Cooler, Desert Tan

A hard cooler, if you're not ready for a fridge.

Camp stove

Coleman Gas Camping Stove, Classic Propane Stove, 2 Burner

Two burners on propane, with a shut-off valve.

Refillable one-pound propane cylinder

Flame King 1LB Empty Propane Cylinder Tank, Refillable, DOT Compliant, 16.4 oz

Sold as a certified refillable cylinder.

Chapter 10 · Water systems

Also for this chapter, in the picks above: Water container, water filter, pump-sprayer shower.

Drinking-water hose

Camco TastePURE 25-Ft RV Drinking Water Hose (5/8 in ID)

Sold for drinking water, unlike a garden hose.

12-volt water pump

SEAFLO 42 Series 12V RV Water Pump, 3.0 GPM 55 PSI

A diaphragm pump with a pressure switch.

RV antifreeze

Star brite Premium -100F Non-Toxic PG Premium Antifreeze

Non-toxic propylene glycol, for drinking-water lines.

Biodegradable soap

Sea to Summit Wilderness Wash (3 oz / 89 ml)

A small bottle of camp soap.

Chapter 11 · Lighting

Also for this chapter, in the picks above: Headlamp.

Auxiliary lights

Baja Designs Squadron Sport LED Light Pod, Driving/Combo, Amber

A sealed light pod. Mounts are made by vehicle.

Fire extinguisher

H3R Performance HalGuard Halotron Fire Extinguisher 2.5 lb (HG250R red)

A clean-agent (Halotron) unit, the kind the book names.

Switch box

Pick coming soon

A power distribution module: one cable through the firewall instead of a bundle.

Chapter 13 · Armor & protection
Rock sliders

Pick coming soon

Built to fit one vehicle. Mount to the frame, never the pinch weld.

Skid plates

Pick coming soon

Made for one vehicle, and they protect what hangs lowest.

Bumpers

Pick coming soon

Made for one vehicle. Look at real ones on the trucks at an event before you buy.

Anti-seize

Permatex 80078 Anti-Seize Lubricant, brush top bottle, 8 oz

For bolts you'll want to take out again.

Chapter 14 · Recovery gear

Also for this chapter: Traction boards, shovel, tow strap, bottle jack. The winch is under Chapter 22.

Kinetic recovery rope

Factor 55 Extreme Duty Kinetic Energy Recovery Rope, 7/8 in x 30 ft

Size it by the rule in the chapter.

Soft shackle

Factor 55 Standard Duty 7/16 in x 10 in Soft Shackle

The label gives its working load limit.

Recovery ring

GearAmerica G.O.L.D. Snatch Recovery Ring, 48,000 lbs MBS / 24,000 lbs WLL

The listing gives a working load limit.

Tree saver strap

ARB ARB730LB Tree Trunk Protector, 10 ft x 3 in, 26,000 lb

Protects the tree when you winch off it.

Winch line damper

Pick coming soon

Put a damper on every tensioned line. A heavy jacket works in a pinch.

Gloves

Mechanix Wear M-Pact Touchscreen Work Gloves

Work gloves for handling rope and cable.

Chapter 15 · Communication, navigation & internet
GMRS handheld radios

Midland GXT67 Pro GMRS Two Way Radio - 2 Pack Bundle

GMRS, the service the chapter recommends. A pair.

Mounted GMRS radio

Midland MXT500 50W IP66 MicroMobile GMRS Two-Way Radio

For a radio wired into the truck.

Satellite messenger

Garmin inReach Mini 2, Satellite Communicator, Black

Needs a paid plan to send messages.

Cell signal booster

weBoost Drive Reach Cell Phone Signal Booster for Cars & Trucks

Boosts a weak signal inside the vehicle.

Personal locator beacon

Pick coming soon

An emergency beacon that calls for rescue by satellite.

Charging phone mount

Pick coming soon

Holds the phone where you can see the map, and charges it.

Chapter 16 · Climate control & comfort
Roof vent fan

MAXXAIR Maxxfan Deluxe 00-07500K (Smoke, remote)

It reverses, so it can pull air in or push it out.

12-volt cabin fan

Sirocco II 12V/24V Fan (white, hardwire)

A small fan aimed at a person.

Heater

Pick coming soon

Look for sealed combustion: the exhaust leaves through its own pipe.

Carbon monoxide alarm

Safe T Alert 62 Series CO Alarm, Surface Mount White 62-541-WT (12V RV)

A 12-volt alarm made for RVs.

Propane detector

Pick coming soon

If you carry propane, mount one low down.

Sound deadening

KILMAT 80 mil 36 sqft Car Sound Deadening Mat, Butyl

Butyl mat for floors, doors and walls.

Portable toilet

Thetford Porta Potti 565E Curve 92306 (white)

A flushing portable toilet.

Chapter 17 · Vehicle maintenance & field repair

Also for this chapter, in the picks above: Air compressor, tire plug kit.

Thread lock

Loctite Threadlocker Blue 242, 6 ml

Medium strength, so it comes apart again.

Jack stands

BIG RED T43002A Torin Steel Jack Stands, 3 Ton (6,000 lb), double locking, 1 pair

They top out at 16.75 inches, which can be short for a lifted truck.

Self-fusing silicone tape

Bond It Rescue Tape Self-Fusing Silicone Repair Tape 1 in x 12 ft (Clear)

Wraps a leaking hose until you reach a shop.

Test light

Lisle 28400 Heavy Duty Circuit Tester

Finds power in a circuit faster than a meter.

Solder-filled heat-shrink splices

Wirefy 50 PCS Solder Seal Wire Connectors, 26-10 Gauge

Splice and seal a wire in one step.

Cordless soldering iron

Milwaukee 2488-20 M12 Cordless Soldering Iron (Tool Only)

Tool only; the battery is sold separately.

Chapter 18 · Finding campsites & route planning

Also for this chapter: Free Forest Service maps are in the lookups below.

Paper atlas

DeLorme Atlas & Gazetteer (pick your state)

One atlas per state. Pick yours.

Map tools

Pick coming soon

For now, the free Forest Service maps are in the lookups below.

Fuel can

Wavian USA Authentic NATO Jerry Can and Spout System, EPA & CARB Compliant, Black, 20 Litre

Sold as EPA and CARB compliant. The mount is by vehicle.

Chapter 19 · Trail access & stewardship

Also for this chapter: GMRS handheld radios, under Chapter 15.

Chapter 20 · Life hacks for the road

Also for this chapter, in the picks above: Pump-sprayer shower.

Bear spray

Counter Assault Bear Spray with Holster, 8.1 oz, 2 Pack

EPA registered, with a holster to keep it in reach.

Pee bottle

Pick coming soon

Lock box for tools and recovery gear

Pick coming soon

Remote-controlled camp light

Pick coming soon

Security camera for the truck

Pick coming soon

Chapter 22 · The capable build

Also for this chapter: Heater, under Chapter 16. Drawers, under Chapter 8.

Winch

WARN VR EVO 10-S Electric 12V Winch 10,000 lb, synthetic rope

Needs a bumper or mount that fits your truck. Size it by the rule in Chapter 13.

Fuse panel

Blue Sea 5026 ST Blade Fuse Block with Negative Bus and Cover, 12 circuit

Labeled circuits, so a fault can be traced.

Fridge slide

Pick coming soon

Made per fridge and vehicle.

Chapter 23 · The expedition build

Also for this chapter, in the picks above: Water container.

Portable solar panel

EF ECOFLOW 160 Watt Portable Solar Panel for Power Station, Foldable, IP68

Folds up and plugs into the power station above.

House battery

LiTime 12V 100Ah LiFePO4 Lithium Battery (Group 24, Bluetooth, 100A BMS)

Lithium iron phosphate, the type Chapter 7 recommends.

Some links on this page are affiliate links, through Amazon and other partner programs. Buy through one and I may earn a small commission, at no extra cost to you. As an Amazon Associate I earn from qualifying purchases.

The Platform Pack's lookups · no commission
Recalls

Your maker sends its dealers a list of known problems. You can read it.

NHTSA recall and safety search

Search your VIN for open recalls, or your year, make and model for complaints and service bulletins.

Check recalls →
Truck scales

Weigh it once and stop guessing.

CAT Scale locator

Certified public scales at truck stops across the U.S. and Canada. One pass, a small fee, and a real number.

Find a scale →
Salvage parts

Body panels and brackets don't wear out. Don't buy them new.

Car-Part.com

Searches salvage-yard inventory by year and model, so you can find the part without driving anywhere.

Find a part →
Forest maps

Where you're allowed to drive on national forest land.

Forest Service maps

Each national forest posts its free Motor Vehicle Use Map. That map is the legal answer.

Find a forest map →
Overland events · next 3

Go stand next to a build before you buy one.

Every date is checked against the organizer's own site, so you don't drive six hours to an empty fairground.

OCT15-17

Rendezvous in the Ozarks

Mulberry Mountain Lodge · Ozark, Arkansas

OCT23-25

Overland Expo East

Oak Ridge Estate · Arrington, Virginia

NOV6-8

Four Wheel Campers Owner's Rally

Live Oak Camp · Santa Barbara, California

MAR12-14

National 4x4 Outdoors Show

Brisbane Showgrounds · Brisbane, Australia

MAR13-14

Overland Expo SoCal

OC Fair & Event Center · Costa Mesa, California

MAY14-16

Overland Expo West

Fort Tuthill County Park · Flagstaff, Arizona

MAY27-30

Abenteuer & Allrad

Off-Road Messegelände · Bad Kissingen, Germany

JUN4-6

National 4x4 Outdoors Show

Sydney Showground · Sydney, Australia

JUN12-13

Adventure Overland & Campervan Show

Stratford Racecourse · Warwickshire, United Kingdom

JUN25-27

Overland Expo PNW

Deschutes Expo Center · Redmond, Oregon

AUG20-22

National 4x4 Outdoors Show

Melbourne Showgrounds · Melbourne, Australia

AUG20-22

Overland Expo Mountain West

Riverdale Regional Park · Brighton, Colorado

See the full calendar →

The builders · 14 contributors

The book gives you a first name and a rig. This page gives you the rest.

Fourteen builders sat down for recorded interviews and gave their time for nothing. Go watch them build.

Campers

Donald Diehl

2024 Ford F-350 + Four Wheel Camper

Stewardship

Justin Fickett

2016 Toyota Tundra

Armor

Andrew Jordan

2016 Toyota Tacoma

Lighting

Richie Comito

2019 Toyota 4Runner TRD Pro

Route planning

Jeremy Selden

2024 Chevy Colorado ZR2 Bison

Power

John Boucher

1994 LMTV

Trails

Grant Willbanks

2017 Toyota Tacoma

Field repair

Mike Cone

2018 Toyota Tundra + cargo trailer conversion

Trailers

Brian McGahuey

2003 Nissan Xterra + self-built trailer

Suspension

Alejandro Ruiz

2005 Lexus GX470

Family travel

Avian T.

2018 Toyota Sequoia

Interiors

Johnne Sou

2001 Toyota Sequoia

First builds

Jared Cordova

2025 Ford Bronco

Maintenance

Scott R.

1996 Toyota Land Cruiser

The fine print, in plain English
How the book reaches you

The book is sold in print and digital.

The builders

Interviewed, recorded and credited. Nobody was paid, and nobody paid to be in it.

Your email

Used to send the guides and tools, updates to them, gear worth knowing about, and the occasional note from Adam, who produced this thing and is as deep in it as you are. Addresses are never shared with anyone outside the AyerGuides house.

Product links

Buy through a link here and the store or partner may pay a small commission. That includes Amazon and other affiliate and partner programs. Your price doesn't change, and a commission never decides what makes the list. As an Amazon Associate I earn from qualifying purchases.

The guides and tools

Written from the interviews. No brand pays to appear in any of them.

Something wrong?

Spot a wrong spec, a dead link or a credit that needs fixing? Tell me at support@ayerborne.com. It gets fixed here first, then in the next edition.